Sopris Development to
guarantee comfort
"Quality is what you see out of the corner of your eye."
- Robert Pirsig, Zen and the Art of Motorcycle Maintenance
"When you get to the fork in the road, take it."
- Yogi Berra
How can you guarantee comfort'? Isn't comfort a purely personal assessment?
Aren't you opening a Pandora's box by guaranteeing something that's hard to
prove?
The answers to these three questions: Pay a lot of attention to detail and
quality control; no; and probably not.
Here's the foundation supporting this concept: if you design and construct
both a quality building shell and a quality HVAC system and then
performance-test every home, a comfort guarantee is a logical benefit.
Sopris Development, a Boulder-based builder of luxury homes, sees the logic
here. Before the end of the year, they intend to become the first Colorado
builder to offer both a comfort guarantee and an energy consumption guarantee to
all their buyers.
Background
John Stevens, president of Sopris Development. built his own home four years
ago. "We used high-efficiency HVAC equipment, conventional building
materials and conventional HVAC design and installation," said Stevens.
"In fact, we installed three scaled-combustion furnaces and air
conditioners. But we were sorely disappointed with the results. The performance
was not what I was expecting. In particular, the conventional system design and
installation methods really let us down."
"Apart front my own home, we had one particular plan with two bedrooms
over the garage that were susceptible to comfort problems," said Stevens.
"I wasn't satisfied with the product we were putting out and thought our
buyers deserved better. We wanted to build homes where people were truly happy
with the results."
Comfort complaints are relatively commonplace in Colorado. In a housing
performance study of 150 Colorado homes built between 1995 and 1999, 50 percent
of homeowners with bedrooms above garages experienced comfort problems. The
maximum temperature range this writer has measured from the warmest to coolest
room in an occupied home, on a hot July day, was 78 degrees in a second-floor
bedroom and 64 degrees in the basement bedroom.
Is comfort measurable?
Yes. The idea is to set a clear standard that is easy to measure, and then
carefully build to that standard.
For a home with a single-zone heating and cooling system, the HVAC industry
actually has an established minimum comfort standard. They state that plus or
minus two degrees is the maximum difference allowed between the thermostat
set-point and the temperature in any conditioned room. While this is doable, it
certainly isn't automatic. Meeting this standard either takes sonic luck or a
lot of effort plus a "systems approach."
Environments for Living, a nationwide program of Masco Contractor Services,
offers a comfort guarantee to builders and their buyers. Masco-trained
insulators and HVAC contractors get involved, through a systems approach, during
certain design, construction and performance testing phases. Once a home meets
Masco's standards, their simple guarantee goes like this: they "guarantee
the original homeowner that the temperature at the location of the thermostat in
the home will not vary more than 3 degrees front the temperature at the center
of any conditioned room within that thermostat zone." In any home that
falls short of the standard, Masco identifies the problems and coordinates the
necessary repairs.
Sopris will be using Masco services to provide this guarantee.
Systems Package
"You cant suddenly change and start building this way overnight,"
said Stevens. `We started this journey about 18 months ago, and it's a long
journey.' When Stevens says "building this way," he's reffering to the
systems approach.
A house is more than just a collection of' parts. It is a system that
incorporates heating. cooling, air circulation. moisture control and more. If
the pieces don't work well together, problems may develop. In a high-performance
home, a "whole-house" design approach and quality craftsmanship
combine to deliver better comfort, healthier indoor air and energy cost savings
in a package that's built to last and hold its value.
Sopris developed their current systems approach through an evolutionary
process. Over a decade ago, they signed on as a "premier builder" with
Public Service Company of Colorado's Ideal Energy Home Program. Then they
participated in the Built Green program before stepping up to the U.S. EPA's
Energy Star Home threshold, which is equivalent to five stars using the E-Star
scoring method.
Here are some key pieces of the systems package that Sopris employs today:
Better-insulated shell: all walls are either sprayed with cellulose
(during nonfreezing weather) or blown with the Optima system (wintertime).
Floors above garage ceilings are dense-packed with blown insulation to assure
full coverage and eliminate the chance for outdoor into bypass the insulation.
Better windows: al1 glazing products cone with low-c coatings both to improve
year-round comfort and to substantially reduce the size of air conditioners.
Tighter construction: this takes attention to the sealing of
traditional problem areas such as cantilevered floors, connections between the
house and garage. large passageways up into the attic, and leaks behind tubs.
fireplaces and entertainment centers on exterior walls. The insulation package
helps tighten the home. Just prior to closing, each house is tested with a
blower door to quantify tightness.
Mechanical ventilation: since homeowners can't rely on random leaks
and windy weather to provide fresh air. every home is equipped with a mechanical
ventilation system that supplies fresh air throughout the home.
Combustion safety: to virtually eliminate the risk of pulling combustion gases
down flues and spilling them into homes, all water heaters. furnaces and
fireplaces are either sealed-combustion, power-vented or direct-vented designs.
Multi-gaze healing and cooling: To provide homeowners with optimum
control. Sopris installs dedicated heating and cooling equipment on every floor
level of conditioned space.
High-efficiency equipment: all furnaces are over 90 percent efficient
and air conditioners are 12 SEER minimum. Heating and cooling equipment are
right-sized according to detailed energy calculations, not over-sized per
traditional rules of thumb (or as Stevens calls them, "Rules of
Dumb").
Ductwork: all ductwork is engineered for each house plan. All ducts
are either sheet metal or flex-duct (no building cavities). As part of Masco's
guarantee, all ducts must he carefully sealed with durable sealants and then
tested for tightness.
Exterior drainage plane: to reduce potential moisture problems from
rain and snow leaks, every home is covered with a layer of sheet material over
the exterior wall sheathing. Any water that "blows by" the exterior
cladding or around doors and windows will drain down the sheet material rather
than being absorbed by the wood sheathing. This is a major durability and mold
prevention plus.
The cost factor
According to Stevens, Sopris spends between S10,000 and $20.000 extra to meet
their systems performance standard. That equates to between 2 and 4 percent
extra for their price range (typically 5500,000 to $1,500,000). About half the
extra cost is for the additional heating and cooling equipment and controls. The
other big-ticket items are the power-vented water heaters, low-e windows.
insulation upgrades, redesigned and carefully installed ductwork. the drainage
plane to handle exterior moisture, and the cost of the performance testing each
individual house.
So, does spending a bunch of extra money for select upgrades guarantee
comfort? Not necessarily. A comfort guarantee must he backed up by subtle
changes at the design phase, carefully selected products, detailed scopes of
installation work for contractors, equally detailed inspections and performance
testing.
A comfort guarantee doesn't have to he limited to luxury homes. Consider
Artistic Homes (Albuquerque, N.M.), a production builder that puts up roughly
800 homes a year in the $100,000 +/- price range. Since January 2001. every one
of their homes included a comfort and energy consumption guarantee. Max Wade,
part owner of the company, said that after the first year only a handful of
buyers challenged Artistic's comfort guarantee. In two cases. diagnostic testing
identified performance problems that were easily remedied. In the others, simple
temperature measurements proved the company met their guarantee.
Bottom line result
Since Sopris switched to their systems approach. they haven't received a
single callback about comfort.
"We're a company of perfectionists," said Stevens. "We've
always worked at getting better, and we've wanted to build the best house in our
market. "This result-zero calls about comfort- is a great result for
us."
In this day of rising energy prices. every Sopris home now meets the EPA's
Energy Star Home threshold - 86 on the uniform home energy rating scale.
The energy efficiency benefit is a nice bonus hut not one particularly high
on their typical buyer's shopping list. What is slowly setting Sopris apart is
the comfort benefit.
"The comfort amenity has indeed swayed people our way," said
Stevens. "Until now we hadn't found the right marketing tool - we haven't
even used brochures in the past. But now we're going to turn comfort into a
solid selling feature."
Guaranteed.
Steve Andrews consults with builders for E-Star
Colorado and writes on energy issues (sbandrews@att.net).
E-Star (www.e-star.com),
is a nonprofit home energy rating system that works with both new and
existing homes statewide.
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